Zapi AC-2 User Manual download pdf (Page 3)

ADEZP0DC - AC-2 FLASH INVERTER - User Manual Page - 3/72

Contents

1 INTRODUCTION ...................................................................................................................5

2 SPECIFICATION ...................................................................................................................6

2.1 Technical specifications..............................................................................................6

2.2 Block diagram.............................................................................................................6

3 SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT.......7

3.1 Microswitches .............................................................................................................7

3.2 Accelerator unit...........................................................................................................7

3.3 Other analog control unit ............................................................................................8

3.4 Speed feedback..........................................................................................................8

4 INSTALLATION HINTS.......................................................................................................10

4.1 Material overview......................................................................................................10

4.1.1 Connection cables ......................................................................................10

4.1.2 Contactors...................................................................................................10

4.1.3 Fuses ..........................................................................................................10

4.2 Installation of the hardware.......................................................................................11

4.2.1 Positioning and cooling of the controller .....................................................11

4.2.2 Wirings: power cables.................................................................................11

4.2.3 Wirings: CAN connections and possible interferences ...............................11

4.2.4 Wirings: I/O connections.............................................................................14

4.2.5 Connection of the encoder..........................................................................14

4.2.6 Main contactor and key connection ............................................................15

4.2.7 Insulation of truck frame..............................................................................15

4.3 Protection and safety features..................................................................................16

4.3.1 Protection features......................................................................................16

4.3.2 Safety Features...........................................................................................16

4.4 EMC..........................................................................................................................17

4.5 Various suggestions .................................................................................................19

5 OPERATIONAL FEATURES ..............................................................................................20

5.1 Diagnosis..................................................................................................................20

6 DESCRIPTION OF THE CONNECTORS............................................................................22

6.1 Connectors of the logic - Traction configuration .....................................................22

6.2 Connectors of the logic - Pump configuration...........................................................25

6.3 Description of power connections.............................................................................28

7 DRAWINGS.........................................................................................................................29

7.1 Mechanical drawing..................................................................................................29

7.2 Connection drawing - Traction configuration ............................................................30

7.3 Connection drawing - Pump configuration................................................................31

7.4 Connection drawing - Combi configuration...............................................................32

8 PROGRAMMING & ADJUSTMENTS USING DIGITAL CONSOLE...................................33

8.1 Adjustments via Console ..........................................................................................33

8.2 Description of Console & Connection .......................................................................33

8.3 Description of Standard Console Menu....................................................................34

8.3.1 Traction configuration .................................................................................34

8.3.2 Pump configuration.....................................................................................35

8.4 Function configuration ..............................................................................................35

8.4.1 Traction.......................................................................................................35

8.4.2 Pump...........................................................................................................39

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Zapi AC-2 User Manual Page 3

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